Tokyo Express catamaran at Lady Musgrave Island

Boats built by hand.

Thirty years of building. From backyard sheds to open ocean.

Welcome

This site documents everything I've learned building boats over thirty years. A 40-foot catamaran built from scratch. Small boats you can build in a weekend. Detailed plans to start your own build. No shortcuts, no secrets — just honest work and hard-won knowledge.


Building Tokyo Express in the shed
The catamaran

Tokyo Express

In 1994 I started building a 12-metre catamaran in my backyard. Custom steering, a kit-assembled mast, every system designed for practicality and real-world sailing. Two years and nine months later, she was on the water.

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Start building

Small boats, big rewards

Not ready for a multi-year project? Build a plywood runabout in two weeks. A sailing proa in a month. Small boats are the best way to learn, and the fastest way to get on the water.

See the small boats
Small boat on the water

Ready to build?

Detailed building plans with step-by-step instructions, material lists, and decades of experience built in.

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Stay in the workshop

Occasional emails with new build notes, plan updates, and lessons learned on the water. No noise, no spam.

From the blog

All posts

Building with a CNC Router

How CNC precision changes plywood boat building. Faster cuts, better fits, less waste.

Catamaran Size for Ocean Sailing

Understanding the relationship between size and open-water capability.

Why Daggerboards Matter

The performance role of daggerboards in catamaran sailing characteristics.